Remember Me! Don't have account, Join Here. Forgot Password Lost your password? Ask A Question. Use of Precast Concrete in frames: There are two main types of precast building frame.
Use of Precast Concrete for Floors: Each year the industry makes about 5 million square meters of precast floor slabs. Previous article. Next article. The ability to shape this concrete to include the colors, texture and size you want is a big part of the reason it has implications in such a wide range of industries and uses.
While the perception of some is that precast concrete has a lack of versatility, the opposite is true. Precast concrete is created in a fully controlled environment, which eliminates any chance of outside variables, like the weather, interfering with the quality or timeline of production.
You have complete control over the climate to ensure that all precast concrete products are cured consistently in ideal conditions. Since you have access to these ideal conditions, you can also be confident that production of these precast concrete materials will be on time, as weather delays for pouring on site become a thing of the past. Efficiency comes as a result of the controlled manufacturing environment.
Rather, the process is now so efficient that you could even have the precast materials made in advance and store them until you need to get them in place on site.
It also saves you time and money because of the assembly line techniques, which require less labor and reduce the stress of coordinating on-site skilled labor and logistics.
Precast concrete manufacturing is a sustainable process. In fact, many sustainable building developers use precast concrete for LEED certification. To maximize the benefits of precast concrete, you need a manufacturer that will have the capacity to produce the materials you need to get the job done and meet your specifications. Without a reputable manufacturer, some of the benefits of precast concrete construction are lost.
Nitterhouse Concrete Products will help you achieve the quality and durability you want and need, while also keeping the construction process safe, controlled and on time.
We emphasize quality in everything we do, from the quality of our products to the quality of our customer service. Get started by contacting us today about your precast or prestressed concrete needs for your next project.
Contact Nitterhouse Concrete Today. What is Precast Concrete? Precast Concrete Industry Many suspect the precast concrete industry began in ancient Rome, as the extensive network of underground tunnels that exist to this day seem to indicate the use of precast building materials. Here is a simplified overview of the precast concrete process: Precast concrete is poured into a wooden or steel mold with wire mesh or rebar. This mold may also have prestressed cable, if needed.
It is cured in a controlled environment — usually at a plant. Once finished, the precast concrete is transported to a construction site and put into place. Some of the more common inclusions are plumbing and communication lines, though the NPCA notes that preinstalled elements can even include windows. During and after the precast concrete is made and molded, different utility panels can be added and installed. Larger elements can also be checked by electricians, plumbers and other specialized professionals before those blocks and units are installed.
Crews only need to worry about connecting each unit and then performing a final test because each piece will be operational as it arrives. Pre-installation of elements is a top way that precast concrete can save construction companies money and help them deliver projects on time, or even early — which is a significant way to boost a reputation.
Precast concrete is able to withstand flood damage, wind-blown debris, rain penetration and the methods we use to protect buildings and roads from these dangers.
Large-scale infrastructure requirements create unique weather and element demands, including the ability to keep heat in during the cold months and keep heat out in the summer. Using precast concrete for all of the walls in a stairwell means the people inside will be protected, and the construction of your building can limit any harm or loss of life in the event of a future emergency.
And if there is a fire, the precast concrete strength and uniformity prevent it from major damage. In most cases, the building owner will need to replace paneling but not the concrete underneath. The damage would be mostly cosmetic, not foundational, and in areas like floors or ceilings, there may only be the need to perform a little cleaning and apply a new coat of pain.
Rounding out the elemental protections of precast concrete is a high resistance to chemical exposures and rust. It has become a common material for docks, bridges, overpasses and more because interlocked precast concrete blocks maintain their resistance to oil and fuel spills. Its internal structure is resistant to dents, dings, chips and other damage that can come from slight bumps.
After the customized element is manufactured, it is then transported to the construction site and lifted into place. Among the array of advantages precast concrete delivers, a standout feature is its premium quality finish and design that can weather a range of extreme conditions.
Plus, this very cost-effective construction solution offers unrivaled speed of construction and also beautifully enhances the aesthetic integrity of the structure. Well-known for its functionality, durability, and longevity, with the need for minimal repairs and maintenance during its life span, concrete is hard to beat. The precast option builds on these advantages and creates a design that is not only more robust but more visually pleasing as well, offering a greater aesthetic interest to architects and clients alike.
Precast wall panels can be highly customized to suit the requirements of a structure. In addition to the main structure, precast products are also preferred choice when it comes to creating smaller wall sections. Regardless of your building size, when considering the best options for your project, the advantages of precast walls are unmatched. Thanks to its high thermal mass that allows the material to absorb and retain temperatures at a more sustainable rate, precast walls are very energy-efficient.
Plus, engineers, contractors, and architects utilize this option of cement every day due to the customizable design options. From solid and thin-shell walls to sandwich and lite options, this concrete helps design unique walls that boast various textures and are truly a class apart. Even when it comes to precast lift shafts, again, this building solution produces unparalleled results.
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